HHF-1300钻井泵用户手册(新版)
HHF-1300 DRILLING PUMP
GH3131-SC
July, 2014
前言
Foreword
HHF-1300钻井泵是中、深井钻机的主要配套部件之一,钻井泵零部件按照API spec 7K规范和有关标准进行设计制造,可满足其钻机实施钻井作业的使用要求。
HHF-1300 is one of the most important equipments for rig drilling middle and deep wells. The parts and components of this drilling pump are designed and manufactured according to API spec 7K and related standards. It can satisfy the drilling operation requirements of drilling rig.
本手册从总体上描述了钻井泵的技术规范与性能参数、传动原理、总体结构、安装、使用维护及检修、调整、常见故障处置、易损件更换以及使用中的其它注意事项等内容。
This manual generally describes in detail its technical specifications and performance parameters, drive principle, configuration, installation and adjustment, operation and maintenance, frequent failure and troubleshooting, replacement of easy wear parts and other precautions etc.
钻井泵操作人员在安装使用之前请详细阅读钻井泵用户手册。并按手册的要求安装、使用、维修钻井泵。若不了解相关内容,错误的安装、使用或维修可能会导致人身伤害或设备损坏。
Before installation and operation, the operator of drilling pump shall read the user’s manual of this drilling pump carefully, and do installation, operation and maintenance of drilling pump according to this manual. If he does not know the related contents, improper installation, operation or servicing may cause human injury and the equipment damage sequentially.
泵的左边和右边是从泵的动力端向液力端看来确定的,这个方位也用于识别十字头、液缸等有关零件的左、中、右。
The left and right sides of this pump are determined by looking from the power end
to the fluid end. This way is also effective for determining the left, middle and right sides of components such as crosshead, cylinder etc.
每台泵都有出厂编号,用户订购备件或查询有关事项时,请指明泵的型号和出厂编号。
Each pump has an ex-factory code, customers need to point out specially the model and ex-factory code, when they order spare parts and inquire about the equipment.
用户手册后附有推荐备件清单,供用户订购备件时参考。如果用户所需备件超过清单范围,请参考HHF-1300钻井泵零件图册。
There is a recommended spare parts list attached to this manual for reference for our user ordering, if the requested parts exceed the range listed, please consult the parts list of HHF-1300.
目录
Table of contents
1 安全警示 (1)
1 Safety warning (1)
2 钻井泵说明 (2)
2 Drilling pump description (2)
2.1 用途及适用范围 (2)
2.1 Purpose and application (2)
2.2 钻井泵设计、制造依据的标准 (2)
2.2 Standards for designing drilling pump (2)
2.3 简要工作原理 (2)
2.3 Brief working principle (2)
2.4 钻井泵技术参数 (3)
2.4 Drilling pump technical parameter (3)
2.5 钻井泵性能参数 (4)
2.5 Performance parameters of drilling pump (4)
3 钻井泵总体结构 (5)
3 General structure of drilling pump (5)
3.1 钻井泵的总体结构 (5)
3.1 Drilling pump’s general st ructure (5)
3.2 HHF—1300钻井泵的总体尺寸 (6)
4 主要零部件结构说明 (7)
4 Introductions of main parts structure (7)
4.1 动力端 (7)
4.1 Power end (7)
4.2 液力端 (11)
4.2 Fluid end (11)
5 润滑 (15)
5 Lubrication (15)
5.1 飞溅润滑 (16)
5.1 Splashing Lubrication (16)
5.2 压力润滑 (17)
5.2 Pressure Lubrication (17)
6 钻井泵装置 (22)
6 Drilling pump device (22)
6.1 柴油机直接驱动钻井泵装置 (22)
6.1 Diesel engine directly driven drilling pump device (22)
6.2 并车装置驱动钻井泵装置 (22)
6.2 Compound device driven drilling pump device (22)hpb300
6.3 电动机驱动钻井泵装置 (22)
6.3 Motor driven drilling pump device (22)
7 泥浆吸入系统 (23)
7 Mud suction system (23)
7.1 吸入管线 (23)
7.1 Suction pipeline (23)
7.2 吸入空气包 (23)
7.2 Suction pulsation dampener (23)
7.3 吸入过滤器 (24)
7.3 Suction filter (24)
7.4 吸入管线阀门 (24)
7.4 Suction pipeline valve (24)
8 泥浆排出系统 (24)
8 Mud discharge system (24)
8.1 排出五通 (24)
8.1 Discharge five-way block (24)
8.2 安全阀 (24)
8.2 Safety valve (24)
8.3 卸压管线 (25)
8.3 Pressure release pipeline (25)
8.4 排出过滤器 (25)
8.4 Discharge filter (25)
9 钻井泵安装 (25)
9 Installation of drilling pump (25)
9.1 安装基础 (25)
9.1 Installation foundation (25)
9.2 安装 (26)
9.2 Installation (26)
10 钻井泵使用和维护 (30)
10 Operation and maintenance of drilling pump (30)
10.1 钻井泵运转 (31)
10.1 Drilling pump running (31)
10.2 钻井泵的维护保养 (36)
10.2 Maintenance (36)
11 钻井泵可能发生的故障及排除方法 (42)
11 Troubleshooting guide (42)
11.1 液力端故障及排除方法 (42)
11.1 Troubleshooting - Fluid end (42)
11.2 动力端故障及排除方法 (44)
11.2 Troubles and Troubleshooting of Fluid End (44)
12 钻井泵的检修 (45)
12 Pump Repair and Maintenance (45)
12.1 液力端拆卸(参见图16) (45)
12.1 Fluid End Dismantling(See fig. 16) (45)
12.2 液力端主要零部件装配(见图16) (48)

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