Welding Procedure Specification (WPS)
焊 接 工 艺 规 程
Company name公司名称： By:
Welding Procedure Specification No.焊接工艺规程编号 WPS No.1 Rev. 0 Date日期
Supporting PQR No.（s）所依据的工艺评定编号 PQR No.1
Welding Process（es）焊接方法 SMAW焊条电弧焊 Type（s）自动化程度 Manual 手工
JOINTS接头（QW-402） | Details坡口详图 | |||
Joints Design接头形式 Butt or Fillet Root Spacing Joints refer to drawings Backing 垫板: □ Yes有 ■ No无 Backing Material（Type）垫板材料（型式）If Yes (P-No.1) ■Metal 金属 □Nonfusing Metal不熔金属 □Nonmetallic非金属 □Other 其它 Retainers成型块□Yes有 ■No无 | Joints refer to drawings. | |||
BASE METALS 母材（QW-403） | ||||
P-No. 1 Group No. 1or2 to P-No. 1 Group No. 1or2 OR Specification and type/grade or UNS Number / to Specification and type/grade or UNS Number / OR Chem.Analysis and Mech.Prop.化学成分及机械性能 / to Chem.Analysis and Mech.Prop.与化学成分及机械性能 / Thickness Range厚度范围： Base Metals母材:Groove坡口焊 1.5- 16 mm Fillet 角焊 None Maximum Pass Thickness≤1/2in.(13mm) (Yes) NA (No) NA Other其它 No | ||||
FILLER METALS填充金属（QW-404） | ||||
Spec. No.（SFA） | SFA-5.1 | |||
AWS-No.(Class) | E7015 | |||
F-No. | F-NO.4 | |||
A-No. | 520说说发朋友圈A-No.1 | |||
Size of Filler Metals填充金属尺寸 | ￠3.2 ㎜ ￠4 ㎜ | |||
Filler Metal Product Form | Solid实芯 | |||
Supplemental Filler Metal | No | |||
Weld Metal Thickness Range： 熔敷焊缝金属厚度范围 | ||||
Groove坡口焊缝 | ≤16 mm | |||
Fillet角焊缝 | No Limit | |||
Electrode-Flux(Class)焊丝－焊剂（分类号） | NA | |||
Flux Type | NA | |||
Flux Trade Name焊剂商标名称 | NA | |||
Consumable Insert可熔化嵌条 | None | |||
Other其它 NA | ||||
POSITIONS(QW-405) 焊接位置 | POSTWELD HEAT TREATMENT(QW407) 焊后热处理 | |||
POSITIONS(QW-405) 焊接位置 Position(s) of Groove坡口位置 F.H.V Welding Progression焊接方向:Up YES Down No Position（s）of Fillet角焊缝位置 F.H.V Other其它 No | Temperature Range温度范围 No PWHT Applied 固态硬盘加普通硬盘 Time Range保温时间 NA Other其它 No | |||
GAS保护气体(QW-408) | ||||
PREHEAT预热(QW-406) | Percent Composition气体组成 Gas(es) (Mixture) Flow Rate Shielding保护气 None NA NA Trailing尾部保护气 None NA NA Backing背部保护气 None NA NA Other其它 No | |||
Preheat Temperature,Minimum 5 ℃ Interpass Temperature,Maximin ≤250 ℃ Preheat Maintenance保温方式 NA Other其它 No | ||||
WPS NO 1 Rev. 0
ELECTRICAL CHARACTERISTICS电特性(QW-409) | ||||||||
Pulsing Current No Heat Input(max.) No Current电流AC or DC: DC Polarity极性: EP 反接 Amps（Range）电流范围A: See table below Volts（Range）电压范围V: See table below Tungsten Electrode Size and Type钨极尺寸和类型 NA Mode of Metal Transfer for GMAW(FCAW)熔化极气体保护焊熔滴过渡方式 NA Electrode Wire feed speed range送丝速度范围 NA Other其它 No | ||||||||
TECHNIQUE技术措施（QW-410） | ||||||||
String or Weave Bead摆动焊或不摆动焊 Both Orifice,Nozzle,or Gas Cup Size NA Initial and Interpass Cleaning（Brushing，Grinding，etc）层间清理方法（刷理、打磨等） Brushing or Grinding Method of Back Gouging背面清根方法 Arc gouging and Grinding Oscillation摆动参数 None Contact Tube to Work Distance导电嘴与工件距离 NA Multiple or Single Pass（per side）多道或单道焊（每侧） Single or Multiple Multiple or Single Electrodes多丝或单丝焊 NA Travel Speed（Range）焊接速度（范围） Unlimited Electrode Spacing No Peening锤击 None Other其它 1.QW-410.64,used of thermal processes :NA | ||||||||
Weld Pass(es) 焊层 | Process 焊接方法 | Filler Metal 填充金属 | Current 焊接电流 | Volts (Range) (V) 电压范围 | Travel Speed (Range) (cm/min) 焊接速度范围 | Other 其它 | ||
Classification 型号 | Diameter 规格 | Type and Polarity 极性 | Amps (Range) (A) 电流范围 | |||||
1 | SMAW | E7015 | Φ3.2 | DCEN | 90-120 | 20-26 | Unlimited | |
others | SMAW | E7015 | Φ4 | DCEN | 140-170 | 22-28 | Unlimited | |
| 农村怎样致富 | ||||||||
TYPICAL JOINT GEOMETRY AND SEQUENCE典型接头型式和焊道顺序 Joints refer to drawings. Notes：For details of joint dimensions,refer to drawings. 2.The weld deposit sequence shown in this specification is allowed to correct properly,according to practical welding conditions. 注:0.接头尺寸详见图纸。2.本规程所示焊缝熔敷顺序允许根据实际施焊条件作适当修正。 | ||||||||
Welding Procedure Qualification Record (PQR)
焊 接 工 艺 评 定 报 告
（RECORD ACTUAL CONDITIONS USED TO WELD TEST COUPON）(记录用于焊接的真实条件)
Company name公司名称：
Procedure Qualification Record No.（PQR）报告编号 PQR No.1
WPS No.焊接工艺规程编号 WPS No.1办健康证需要带什么证件 Date日期
Welding process（es）焊接方法 SMAW焊条电弧焊 Type(Manual,Automatic,Semi-Automatic) Manual(手工)
JOINT接头(QW-402) | |
Groove Design of Test Coupon 试件坡口图 单位:mm (For combination qualifications ,the deposited weld metal thickness shall be recorded for each filler metal and process used.) | |
BASE METALS母材(QW-403) | POSTWELD HEAT TREATMENT(QW-407) 焊后热处理 |
Material Spec.材质 SA516 Type/Grade,or UNS Number GR70 P-No 1 Group2 to P-No 1 Group 2 Thickness of Test Coupon厚度 8mm Diameter of Test Coupon 直径 NA Maximum Pass Thickness NA Other 其它 NA | |
Temperature温度 No PWHT Applied ℃ Time保温时间 None Other其它 None | |
GAS气体(QW-408) | |
FILLER METALS 填充金属(QW-404) | Percent Composition气体组成 Gas（es） （Mixture） Flow Rate Shielding保护气 NA NA NA Trailing尾部保护气 NA NA NA Backing背面保护气 NA NA NA Other 其它 NA |
SFA Specification SFA-5.1 AWS Classification E7015 Filler Metal F-No. F-No.4 Weld Metal Analysis A-No. A-No.1 Size of Filler Metal焊材规格 ￠3.2㎜ ￠4㎜ Filler Metal Product From Solid实芯 Supplemental Filler Metal No Electrode Flux Classification NA Flux Type NA Flux Trade Name NA Weld Metal Thickness焊缝金属厚度 8mm Other其它 NA | |
ELECTRICAL CHARACTERISTICS(QW-409) 电特性 | |
Current电流种类 DC 直流 Polarity极性 EN 反接 Amps电流 ￠3.2 120 ￠4 170（A） Volts电压 ￠3.2 26 ￠4 28（V） Tungsten Electrode Size 钨极尺寸: NA Mode of Metal Transfer for GMAW(FCAW) No Other 其它 No | |
POSITION位置(QW-405) | |
Position of Groove焊缝位置 2G Weld Progression（Uphill，Downhill） NA Other 其它 NA | |
TECHNIQUE技术措施（QW-410） | |
Travel Speed焊接速度14-17 cm/min String or Weave Bead摆动与不摆动焊 Weave Oscillation摆动参数 No Multiple or Single Pass（per side） 多道或单道焊 Multiple Pass 多道焊 Single or Multiple Electrodes 单丝或多丝焊 NA Other 其它 use of thermal processes :NA | |
REHEAT 预热(QW-406) | |
Preheat Temperature，Minimum.预热温度 5 ℃ Interpass Temperature，Maximim层间温度 ≤250℃ Other其它 NA | |
Tensile Tests
拉伸试验(QW-150)
PQR No. 1
Specimen No. 试样号 | Width 宽 (mm) | Thickness 厚 (mm) | Area 面积 (mm2) | Limit general load 极限总载荷 KN | Ultimate Unit Stress 抗拉强度 (MPa) | Type of Failure & Location 断裂性质与位置 |
09-01-1 | 19 | 8 | 152 | 77 | 507 | Ductile/HAZ |
09-01-2 | 19.1 | 7.5 | 143.25 | 75.2 | 524 | Ductile/HAZ |
| 品牌项链有哪些 |
Guided-Bend Tests弯曲试验(QW-160)
Specimen No.试样号 | Type and Figure No.型式和标准 | Result结果 |
09-01-3 | Face QW-462.3(a) | Acceptable |
09-01-4 | Face QW-462.3(a) | Acceptable |
09-01-5 | Root QW-462.3(a) | Acceptable |
09-01-6 | Root QW-462.3(a) | Acceptable |
Toughness Tests 韧性试验(QW-170)
Specimen No. 试样号 | Notch Location 缺口位置 | Specimen Size 试样尺寸 | Test Temperature 试验温度 (℃) | Impact Values 冲击功(J) | Drop Weigth Break(Y/N) 落锤试验 | |||
ft-1b or J | %shear 剪切 | Mils(in.)or mm 密耳 | ||||||
Fillet-Weld Tests 角焊缝试验(QW-180)
Result-Satisfactory结果满意度：YES：是 NA NO：否 NA
Penetration into Parent Metal熔透YES：是 NA NO：否 NA
Macro-Results 宏观检测结果 NA
Other Tests其它试验
Type of Test试验类型 NA
Deposit Analysis 熔敷金属成分 NA
Other 其它 NA
Welder’s Name焊工姓名 Clock No. Stamp No.代号
Tests Conductor by试验者
Laboratory Test No.试验号
We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of ASME Boiler and Pressure Vessel Code.
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